Achieving maximum efficiency in coding and marking with automation

Domino's coding and marking solutions

Nosotros're in the midst of an industrial revolution. Industry four.0 is an umbrella term that covers a multitude of technological advances that are transforming the world's manufacturing and production industries. This means that every individual automobile, system and set up of processes across the manufactory and throughout the enterprise will be integrated and connected to the internet. It's as much an evolution of existing automated systems (similar assembly line robots or packaging equipment), every bit it is a revolution. This unprecedented level of connectivity allows data to be captured at every point in the product process and throughout the supply chain. The resulting Overall Equipment Effectiveness (OEE) data tin so be analyzed and managed to make every manufacturing sequence as fast and accurate every bit possible.

Merely put, the holy grail of maximum efficiency could be realized with coding automation. Adem Kulauzovic, director of Coding Automation at Domino Press Sciences, highlights the five ways in which you lot can accomplish this through coding and marking.

Defeating downtime through proactive monitoring

Manufacturers want peace of mind that their printers will remain operational at all times, and utilizing Industry 4.0 concepts, such as integration and smart servers, makes this feasible. By using an array of integrated sensors to automate system monitoring and send data to the cloud, engineers can apply this information to monitor their printers and detect any reliability issues.

With this type of technology, this tin can be done remotely – there is no demand for engineers to go to a client site to diagnose a fault. If a fix is required, engineers can turn upwards on site prepared with the knowledge and any spare parts they need. Additionally, the use of the cloud by eGoldFax enterprise faxing solutions will ensure engineers are automatically alerted of any faults and potential issues with the printers, which enable issues to be managed faster and resolutions sought earlier they impact the product line. The information collected by the deject can besides be used to discover trends and provide root cause analysis that tin be used to make up one's mind proper preventative maintenance in the future.

Empowering customers through automation and IIoT

It does not just support teams and engineers that tin monitor printers, customers likewise have valuable insights into their printer operations at their fingertips.

With the employ of a connected online organization, a customer can bank check the status of their printers from any location, remotely diagnose faults, plan for refills and reorders by watching ink levels and usage. They can set up alerts if, for case, ink levels reach a dangerously depression level – and tin can take action earlier downtime occurs – all without physically needing to be at the printer's location.

Eliminating recalls caused by operator error

When errors are introduced, the bear on tin can exist detrimental and pregnant. Consider that the average human makes i mistake for every 300 characters entered. Incorrect data entered on printers by operators results in plush recalls and reworks. Information technology'south a significant cause of unplanned production downtime. Integrating printers with manufacturing plant automation systems, such as Manufacturing Execution System (MES) and Enterprise Resource Planning (ERP) systems enable labelling data to be coordinated automatically without the need for homo input.

Seamless interoperability through standardization

Communication standards enable the seamless transfer of data between equipment and factory systems to reduce setup, back up and development costs. They provide a universal method to collect and share production data across product areas; measuring and adjusting production throughput while reducing the risk of data inconsistency across different pieces of production equipment.

If y'all imagine a product line in its entirety, data and instructions flow through a variety of equipment that is often supplied by different companies – devices like printers, cheque weighers, vision systems and PLCs, and whole packaging systems from OEMs. By adopting a mutual data linguistic communication, setup times are reduced, and there's no need to develop software to interface between equipment – reducing development time.

Protecting consumers through serialization

There are several solutions for unique identification, aggregation, tracing and verification of products to run across the challenges of serialization. These serialization products can generate encrypted, unique numbers and enable multiple levels of aggregation and integration with regime databases, enterprise systems and contract manufacturing organizations.

Online portals enable alive tracking and authentication of products through the supply chain. If items are removed or inverse during production, or damaged during transit, the associated serial numbers are decommissioned, and the information in the central repository is updated. Scanning products at the point of purchase gives assurance to consumers and retailers.

Don't just survive – thrive!

Industry iv.0 is not just a revolution merely an evolution of technology, attitudes and techniques beyond every section of the world's manufacturing and product environments. The benefits of the 4th industrial revolution are clear to encounter. From increased performance and profitability to client empowerment, to servitization and serialization, each advantage is working towards the ultimate goal for any product environment to achieve maximum efficiency.

Withal, Industry 4.0 cannot be accomplished overnight. Due to the breadth of changes, from both a cultural and technical standpoint, this transformation volition require time to have consequence. All the same this transformation is happening, and information technology is a truly unique opportunity for the states not only to survive – merely thrive as innovators and early adopters while the world's latest Industrial Revolution steadily marches on.

As y'all join us today from Republic of india and elsewhere, nosotros have a favour to enquire. Through these times of ambiguity and challenge, the packaging industry in India and in most parts of the world has been fortunate. Nosotros are now read in more than 90 countries every bit our coverage widens and increases in bear upon. Our traffic as per analytics more than doubled in 2022 and many readers chose to support us financially fifty-fifty when advertising savage to pieces.

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